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Home / Products / Cylindrical Gear Reducers / Tension Leveler Reducer

Tension Leveler Reducer

The Tension Leveler Reducer is the core transmission component of a tension leveler, specifically designed for metal sheet processing lines (such as straightening processes for hot-rolled and cold-rolled sheets, galvanized sheets, aluminum sheets, and stainless steel sheets). Its main function is to convert the high speed of the motor into the low-speed, high-torque power required by the leveler's roller system, ensuring the smoothness of tension control and the straightening process. Compared to general industrial reducers, this equipment is specially optimized for the high-load, continuous impact conditions of the leveler: it uses high-strength alloy steel gears that have undergone carburizing and quenching treatment, resulting in high tooth surface hardness and significantly improved wear resistance and fatigue strength. Structurally, it can employ a compact worm gear or planetary gear design (e.g., a worm-driven double-worm gear structure) to achieve high torque transmission and precise speed ratio control within a compact space. Its core advantages lie in its high-rigidity housing structure, which effectively resists severe impact loads during the straightening process; precise backlash control ensures roller system synchronization to eliminate defects such as wavy edges on the sheet metal; and it supports automated integration and quick roller changes. Furthermore, the reducer's internal lubrication system can employ centralized dry lubrication or circulating oil lubrication to ensure long-term operation and low thermal degradation of key bearings and gear components under high-speed, heavy-load conditions.

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Product Description

Core Advantages
High Torque Density and Compact Transmission Structure: Utilizing optimized gear transmission designs (such as worm gear or planetary gear structures), the power-split design significantly improves torque carrying capacity compared to standard reducers of the same size. The compact structure effectively adapts to the limited installation space requirements of straightening machines.
Precise Tension Control and Smooth Operation: Precision gear manufacturing processes (such as gear grinding) combined with a high-rigidity housing contribute to low transmission backlash, ensuring the synchronization accuracy and smooth operation of the straightening roller system. This is crucial for effectively eliminating warping and wrinkles on the sheet metal surface and achieving high flatness.
High Reliability and Durability: Core gears are often made of alloy steel and treated with carburizing and quenching processes to obtain a high-hardness, wear-resistant surface. The housing is typically a cast iron or cast steel welded structure with stress-relief treatment, enabling it to withstand continuous impact loads during the straightening process and ensuring a long design life.
Automation Integration and Rapid Maintenance: The design often considers integration with the automatic roll changing system of the straightening machine (e.g., automatic alignment and docking via ball cage couplings). The reducer module may feature a quick-release design, which significantly reduces production line downtime for maintenance.

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Construction Cases

  • Port

    Port

  • Construction machinery

    Construction machinery

  • Wind power

    Wind power

  • Mine

    Mine

  • Metallurgy

    Metallurgy

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About Us
TAIXING REDUCER CO., LTD.
As a China Tension Leveler Reducer Manufacturer and Wholesale Tension Leveler Reducer Factory, Taixing Reducer Co., Ltd. was founded in 1984 and is a specialized manufacturer dedicated to the research, development, and production of industrial gear reducers. The company covers an area of 300,000 m², with fixed assets of RMB 380 million and more than 2,000 employees, including 186 engineering and technical professionals. With decades of manufacturing experience, Taixing has developed strong capabilities in reducer design, production, and application integration, providing reliable transmission solutions for a wide range of industrial sectors.
Advanced Manufacturing
Taixing continuously invests in advanced production equipment and technologies. The company has introduced high-precision machinery from Germany, Russia, and the United States, including large gear grinding machines, gear hobbing machines, vertical lathes, and CNC machining centers. To meet the growing demand for large-scale reducers, the company has also installed equipment such as 3-meter gear grinding machines, 3.2-meter gear hobbing machines, and large-scale boring and milling centers, ensuring high precision and stable product performance.
Product Strength
As a specialized reducer manufacturer, Taixing offers 16 major product series and more than 10,000 specifications, with an annual production capacity of 200,000 units. The company focuses on product innovation and quality control, achieving a 99.8% customer satisfaction rate. Its products are designed to meet high industry standards, ensuring low noise, high efficiency, and reliable operation. Several independently developed reducers, including the TXP, NBD, NCD, and three-ring series, have gained strong recognition from the market.
Quality & Brand Commitment
The company strictly controls product quality and production processes to ensure every reducer meets high reliability and durability standards. The Taixing brand reducer has been widely recognized in China and has been used in numerous key national projects and large industrial enterprises.
Customer-Oriented Philosophy
Through continuous innovation and reliable service, Taixing is committed to delivering high-performance reducer solutions and building long-term partnerships with customers worldwide.

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