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Hoist / Elevator Reducer

Hoist/Elevator Reducer is a core transmission component in vertical transportation equipment such as elevators and construction hoists. Its core function is to convert the high speed of the electric motor into the low speed and high torque output required by the traction sheave or drum, thereby driving the car or cage to operate smoothly and safely. Compared with general industrial reducers, this equipment is specifically optimized for the load characteristics of vertical lifting scenarios (such as frequent starts and stops, impact loads, and precise leveling requirements): it uses high-strength alloy steel gears (such as 20CrMnTi) and undergoes carburizing and quenching treatment, with a tooth surface hardness of HRC58-62, ensuring wear resistance under continuous start-stop conditions; structurally, it often adopts worm gear, planetary gear, or helical gear designs to achieve high torque transmission (transmission efficiency of 90%-98%) and precise speed ratio control (range 5:1 to 60:1) in a compact space. Its core advantages lie in its high-rigidity housing structure to resist impact vibrations during lifting, low backlash design (≤1 arc minute for precision models) to ensure leveling accuracy, and integrated overload protection mechanisms (such as friction plate safety brakes) to prevent overload operation. In addition, the reducer's internal lubrication system uses circulating oil lubrication or long-life grease, adapting to the long-term continuous operation requirements of elevators. Some models have an IP65 protection rating, suitable for dusty environments such as construction sites.

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Product Description

Performance Characteristics
High Torque Density and Compact Transmission Structure: Through planetary gear or worm gear splitting design, it provides 30%-50% higher torque output than standard reducers within the same volume, making it especially suitable for narrow spaces such as elevator shafts or machine rooms.
Precise Speed ​​Control and Smooth Operation: Precision grinding technology combined with optimized tooth profile allows backlash to be controlled within ≤1 arc minute (precision type), ensuring no vibration during car start-up, stopping, and leveling, with noise levels below 65dB, improving passenger comfort.
High Safety and Reliability: Integrated mechanical overload protection (such as torque limiter) and reverse self-locking function (worm gear type) prevent overload slippage; the brake meets safety standards (such as 125% rated load braking capacity), ensuring safe stopping of the car in the event of a sudden power outage.
High efficiency and energy saving: The multi-tooth meshing design of worm gears or planetary gears reduces friction loss, achieving a transmission efficiency of over 95% (up to 98% for permanent magnet synchronous gearless systems), reducing energy consumption by 30%-40% compared to traditional asynchronous motors.
Long lifespan and low maintenance requirements: Gears are made of carburized and quenched alloy steel, and the housing is a cast iron or cast steel welded structure, with a design life exceeding 100,000 hours; sealed bearings and a centralized lubrication system reduce maintenance frequency and are suitable for continuous operation under high loads.

Technical configuration and adaptability:
Reducer types: Includes worm gear reducers (strong self-locking, suitable for low-speed elevators), planetary gear reducers (high torque density, used in high-speed elevators), and helical gear reducers (smooth and low noise).
Speed ​​ratio range: Single-stage speed ratios cover 5:1 to 60:1, and multi-stage combinations can reach 200:1, adapting to different lifting speed requirements (e.g., 0.3-4.0 m/s elevators).
Installation Method: Supports horizontal or vertical installation, flange connection or direct integration with traction machine units, adaptable to the compact layout of machine-room-less elevators.
Environmental Adaptability: Operating temperature -40℃ to 45℃, protection rating up to IP65, resistant to construction site dust and humidity fluctuations.

Construction Cases

  • Port

    Port

  • Construction machinery

    Construction machinery

  • Wind power

    Wind power

  • Mine

    Mine

  • Metallurgy

    Metallurgy

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About Us
TAIXING REDUCER CO., LTD.
As a China Hoist / Elevator Reducer Manufacturer and Wholesale Hoist / Elevator Reducer Factory, Taixing Reducer Co., Ltd. was founded in 1984 and is a specialized manufacturer dedicated to the research, development, and production of industrial gear reducers. The company covers an area of 300,000 m², with fixed assets of RMB 380 million and more than 2,000 employees, including 186 engineering and technical professionals. With decades of manufacturing experience, Taixing has developed strong capabilities in reducer design, production, and application integration, providing reliable transmission solutions for a wide range of industrial sectors.
Advanced Manufacturing
Taixing continuously invests in advanced production equipment and technologies. The company has introduced high-precision machinery from Germany, Russia, and the United States, including large gear grinding machines, gear hobbing machines, vertical lathes, and CNC machining centers. To meet the growing demand for large-scale reducers, the company has also installed equipment such as 3-meter gear grinding machines, 3.2-meter gear hobbing machines, and large-scale boring and milling centers, ensuring high precision and stable product performance.
Product Strength
As a specialized reducer manufacturer, Taixing offers 16 major product series and more than 10,000 specifications, with an annual production capacity of 200,000 units. The company focuses on product innovation and quality control, achieving a 99.8% customer satisfaction rate. Its products are designed to meet high industry standards, ensuring low noise, high efficiency, and reliable operation. Several independently developed reducers, including the TXP, NBD, NCD, and three-ring series, have gained strong recognition from the market.
Quality & Brand Commitment
The company strictly controls product quality and production processes to ensure every reducer meets high reliability and durability standards. The Taixing brand reducer has been widely recognized in China and has been used in numerous key national projects and large industrial enterprises.
Customer-Oriented Philosophy
Through continuous innovation and reliable service, Taixing is committed to delivering high-performance reducer solutions and building long-term partnerships with customers worldwide.
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