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Conveyor Reducer

The Conveyor Reducer is the core transmission component of a belt conveyor system. Its main function is to convert the high speed of the electric motor into the low speed, high torque power required by the conveyor drums, ensuring smooth and efficient material transport. Compared to general-purpose industrial reducers, this product is specifically optimized for continuous conveyor operation, load variations, and harsh working conditions (such as high dust levels, large temperature differences, and impact vibration). Its core structure often employs hardened gear teeth (e.g., alloy steel carburized and quenched, achieving a tooth surface hardness of HRC54-62), combined with a high-rigidity housing (cast iron or cast steel), achieving a wide torque range of 150–24,830 N·m. Through precise reduction ratio control (typically 5–31.5, expandable to 15,000), the Conveyor Reducer effectively reduces motor load impact and extends equipment life while ensuring a transmission efficiency of over 95%. Its compact design (such as planetary gear splitting or shaft-mounted structures) is suitable for space-constrained environments such as underground mines, while optimized sealing technology and lubrication systems (such as IP65 protection rating, oil sump or circulating lubrication) ensure long-term stable operation in high-temperature and dusty environments.

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Product Description

Core Advantages:
High Torque Density and Compact Design: Utilizing planetary gear or spiral bevel gear structures, it provides 30%-50% higher torque output than standard reducers within the same volume through multi-tooth load splitting, making it particularly suitable for confined spaces such as mines and tunnels.
Precise Speed ​​Ratio Control and High-Efficiency Transmission: Optimized gear meshing and grinding processes (precision up to grade 6) achieve a transmission efficiency exceeding 95%, with reduction ratios covering 5–15000, precisely matching conveyor speed control requirements and reducing energy consumption by 10%-20%.
Strong Environmental Adaptability: The housing is made of cast iron/cast steel, and the gears undergo carburizing and quenching treatment (hardness HRC54-62), achieving an IP65 protection rating and withstanding temperature ranges of -40℃–45℃ and high-dust conditions.
Low maintenance and high reliability: Modular design supports quick assembly and disassembly; sealing system prevents oil and dust leaks; maintenance cycle extended to 6,000–8,000 hours; failure rate reduced by 5% over lifespan.

Product Features
Diverse Structures: Includes planetary gears, worm gears, shaft-mounted types, etc., supporting horizontal, vertical, and flange installation.
Load Adaptability: Torque matched to the characteristics of the conveyed material (e.g., ore, coal, grain) to avoid overload or energy waste.
Integrated Safety Functions: Optional backstop (anti-slip) and explosion-proof configuration ensure the safety of inclined conveyors.
Intelligent Expandability: Compatible with variable frequency motors and sensors, enabling real-time speed monitoring and automated control.

PREV: Schenck Weighfeeder Reducer NEXT: Hoist / Elevator Reducer

Construction Cases

  • Port

    Port

  • Construction machinery

    Construction machinery

  • Wind power

    Wind power

  • Mine

    Mine

  • Metallurgy

    Metallurgy

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About Us
TAIXING REDUCER CO., LTD.
As a China Conveyor Reducer Manufacturer and Wholesale Conveyor Reducer Factory, Taixing Reducer Co., Ltd. was founded in 1984 and is a specialized manufacturer dedicated to the research, development, and production of industrial gear reducers. The company covers an area of 300,000 m², with fixed assets of RMB 380 million and more than 2,000 employees, including 186 engineering and technical professionals. With decades of manufacturing experience, Taixing has developed strong capabilities in reducer design, production, and application integration, providing reliable transmission solutions for a wide range of industrial sectors.
Advanced Manufacturing
Taixing continuously invests in advanced production equipment and technologies. The company has introduced high-precision machinery from Germany, Russia, and the United States, including large gear grinding machines, gear hobbing machines, vertical lathes, and CNC machining centers. To meet the growing demand for large-scale reducers, the company has also installed equipment such as 3-meter gear grinding machines, 3.2-meter gear hobbing machines, and large-scale boring and milling centers, ensuring high precision and stable product performance.
Product Strength
As a specialized reducer manufacturer, Taixing offers 16 major product series and more than 10,000 specifications, with an annual production capacity of 200,000 units. The company focuses on product innovation and quality control, achieving a 99.8% customer satisfaction rate. Its products are designed to meet high industry standards, ensuring low noise, high efficiency, and reliable operation. Several independently developed reducers, including the TXP, NBD, NCD, and three-ring series, have gained strong recognition from the market.
Quality & Brand Commitment
The company strictly controls product quality and production processes to ensure every reducer meets high reliability and durability standards. The Taixing brand reducer has been widely recognized in China and has been used in numerous key national projects and large industrial enterprises.
Customer-Oriented Philosophy
Through continuous innovation and reliable service, Taixing is committed to delivering high-performance reducer solutions and building long-term partnerships with customers worldwide.

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