Hard-Tooth Surface Cylindrical Gear Reducer

The Hard-Tooth Surface Cylindrical Gear Reducer utilizes a gear system manufactured through carburizing, quenching, and gear grinding processes, achieving a tooth surface hardness of 58-62 HRC. Compared to soft-tooth surface reducers, this product offers significant advantages in load capacity, service life, and transmission efficiency. Through precise heat treatment processes and tooth profile modification technology, the Hard-Tooth Surface Cylindrical Gear Reducer achieves high reliability under heavy-load conditions. Its hardened tooth surface allows the product to withstand greater impact loads while maintaining stable transmission accuracy. The reducer's design prioritizes a balance between tooth surface strength and core toughness, ensuring resistance to pitting and wear under harsh operating conditions. The product's compact design results in a smaller overall size for the same power output, providing greater flexibility in equipment layout.

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Product Description

Core Values
• Wide Temperature Adaptability: Operating range of -20℃ to 80℃, tested for high and low temperature cycling, suitable for both frigid workshops and high-temperature metallurgical environments.
• Overload Protection: A torque limiter interface is provided, enabling overload shutdown of the main unit and preventing gear jamming and damage.
• Status Monitoring: An integrated oil temperature sensor provides an automatic over-temperature alarm, and an oil quality detection port simplifies maintenance procedures.
• Bearing Configuration: Utilizes a combination of P5-grade high-load-bearing deep groove ball bearings and self-aligning roller bearings, increasing rated dynamic load by 45% and capable of withstanding combined axial and radial loads.
• Efficiency Optimization: Employs involute profile modification to reduce tooth surface sliding friction, improving transmission efficiency by 2%-3% compared to ordinary hard-tooth surface products, resulting in significant annual energy savings.

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